A K Associates
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Home Page Cement Industry Power Plant Engineering Support Management
           
Pre-Project Project Implementation Performance Enhancement

PERFORMANCE ENHANCEMENT SERVICES FOR THE CEMENT INDUSTRY

Consultancy & EPC

Captive Powert Plant

Site Management

Project Management

Civil & Structural Assessment
Our civil and structural design experts are known for providing timely, innovative and cost effective solutions for rectifying structures in distress, enhancing load bearing capacities of existing structures and modifying buildings for changed conditions. An intuitive understanding of building materials and strong analytical skills are brought together to deliver the optimum results. Top

Capacity Balancing
Our specialists have been helping existing cement plants increase their production level by proper balancing of installed equipment. This service includes an in-depth study of the existing plant and equipment to identify intrinsic capacities and weak-spots and the recommendation of measures to achieve optimum plant capacity. Subsequently our specialists assist in the implementation of the recommended measures. Top

Plant Modifications & Up gradation
Our experts help our customers to establish a technological advantage by adopting the latest technical developments in the industry, while undertaking modernisation/modification/upgradation projects. Our services for such projects are comprehensive and are custom-designed to deliver the most effective engineering solution.Top

Co-generation & Use of Waste Heat for Captive Power Plant
Our specialists identify the potential sources of waste heat in the plant and conduct feasibility studies for their appropriate utilisation in a Captive Power plant. This service was introduced to harness the substantial thermal energy contained in the waste gases let out through the kiln, cooler and DG sets stacks.Top  

Use of Alternative/Waste Derived Fuel
Our experts assist customers in identifying the sources for wastes which can be used to replace conventional fuels such as coal, lignite and oil. They further help them in concluding supply contracts and set up requisite facilities to collect, transport, process and use these wastes in the plant. The primary objective, of course, is to minimise fuel costs. Top

Operations Optimisation (In-plant, Logistics Processes & Costs)
Our process specialists assess the status of plant productivity by conducting a performance audit of plant operations, benchmarking it against other operating units and suggesting optimisation measures to improve capacity utilisation and energy conservation. Environmental audits are also conducted to identify gaps in pollution control and other environmental protection components and suggesting solutions for eliminating weak-spots.
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Maintenance Management Systems
Our specialists provide assistance in the development and installation of a suitable maintenance management system covering aspects of both predictive and preventive maintenance. A thorough maintenance audit is carried out and a system is derived from the audit results. An appropriate trade-off is effected between the inventory holding of spares and the opportunity cost of equipment downtime.  Top 

Strategic Marketing Services
This service is aimed at conducting a thorough market function audit and thereafter formulating marketing strategies with respect to product mix, prices, distribution including exports, segmentation and positioning, promotion, marketing organisation, market information and co-operative ventures.  Top

Strategic Human Resources Development Services
Our specialist help the customer in instituting need-based changes in the different HR components in the organisation and developing the organisation's most valuable asset - the people. The coverage, in this service includes a penetrative situation analysis and the building of human resources strategies in the areas of organisation structure, manpower planning, human resource system, master training plans and external linkages.  Top

Organisation Development Services
Tools including METAPLAN, Ishikawa Diagram, Force Field Analysis, Random Alphabet Technique, Role Plays, Case Studies , Simulation Exercises, etc. are used to provide services which include output-oriented workshops, documented solutions and sharpening leadership and team-building skills.   Top

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